
There's a certain warmth that fills the kitchen when you prepare a meal that combines comfort and nostalgia—like the evening I decided to transform classic mac n cheese into something truly unforgettable. Enter my Crispy Sheet Pan Chili Mac n Cheese, a dish that takes just 25 minutes to make yet delivers a punch of flavor that will excite the taste buds of both kids and adults alike.
Imagine a creamy, cheesy blend enriched with tender green chilis and topped with crunchy panko breadcrumbs, creating that perfect textural contrast: rich on the inside and crispy on top. Whether it's a cozy family dinner or a last-minute gathering with friends, this dish effortlessly steals the spotlight. Best of all, it's nut-free and refined sugar-free, making it a fantastic choice for everyone at the table. Join me in whipping up this delightful comfort food that guarantees satisfaction with every cheesy bite!
Why is Crispy Sheet Pan Chili Mac n Cheese a Must-Try?
Comfort at Home: This recipe is the epitome of comfort food, combining creamy cheese with a delightful crunch.
Quick Preparation: Ready in just 25 minutes, it’s perfect for busy weeknights or spontaneous get-togethers.
Kid and Adult Approved: With flavors that appeal to all ages, it’s a surefire hit at any table.
Versatile Options: Easily customize it by adding protein like ground turkey or even a medley of your favorite veggies.
Nut and Sugar Free: Enjoy guilt-free indulgence, as this dish is both nut-free and refined sugar-free!
Experience the joy of cooking with this recipe and don’t forget to check out some of my other comfort food favorites.
Crispy Sheet Pan Chili Mac n Cheese Ingredients
For the Pasta
• Large Elbow Macaroni – Provides the base structure for the dish. Substitution: Can use gluten-free pasta for a gluten-free option.
For the Cheese Sauce
• Unsalted Butter – Adds richness and flavor to the cheese sauce. Note: Use olive oil for a dairy-free alternative.
• Shallot – Offers depth of flavor to the dish. Substitution: Can substitute with a sweet onion.
• Garlic – Enhances the overall taste with aromatic qualities. Substitution: Use garlic powder if fresh is unavailable.
• Diced Green Chilis – Adds mild heat and flavor. Note: Can use jalapeños for a spicier version.
• Smoked Paprika – Contributes a smoky flavor profile. Note: Regular paprika can be used if smoked is unavailable.
• All-Purpose Flour – Thickens the cheese sauce. Substitution: Can use cornstarch for a gluten-free thickener.
• Whole Milk – Creates a creamy texture in conjunction with heavy cream. Substitution: Use almond milk for a dairy-free version.
• Heavy Cream – Adds richness and a smooth consistency. Note: Substitute with coconut cream for a dairy-free option.
• Dijon Mustard – Adds a tangy depth to the sauce. Note: Yellow mustard is a suitable substitute.
• Kosher Salt – Enhances all flavors in the dish. Adjust to taste.
• Ground Black Pepper – Adds mild heat and warmth. Adjust to taste.
• Shredded Cheddar Cheese – Main flavor component; provides creaminess and gooey texture. Note: Use a dairy-free cheese alternative as a substitute.
• Parmesan Cheese – Adds a nutty flavor and depth. Substitution: Nutritional yeast can be used for a vegan option.
For the Topping
• Panko Breadcrumbs – Creates a crunchy topping. Note: Gluten-free panko is available for dietary needs.
How to Make Crispy Sheet Pan Chili Mac n Cheese
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Cook the Pasta: Begin by cooking the large elbow macaroni according to the package directions until al dente. Drain and set aside for later.
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Melt the Butter: In a large skillet over medium heat, melt the unsalted butter until bubbly and fragrant, creating a luscious base for your cheese sauce.
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Sauté Aromatics: Add the chopped shallots and minced garlic to the skillet, sautéing for 1-2 minutes until deliciously fragrant and slightly softened.
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Add Chilis and Spices: Stir in the diced green chilis, smoked paprika, and all-purpose flour. Mix until well combined, forming a tasty blend of flavors.
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Thicken the Sauce: Gradually pour in the whole milk and heavy cream, along with the Dijon mustard, stirring constantly. Cook for about 3-4 minutes or until the sauce thickens beautifully.
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Incorporate Cheeses: Remove the skillet from heat and stir in 3 cups of shredded cheddar cheese and parmesan until the mixture is smooth and creamy.
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Prepare the Sheet Pan: Spray a large sheet pan with cooking spray and evenly spread out the cooked macaroni, creating a solid base for your delightful dish.
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Combine Pasta and Sauce: Sprinkle 1 cup of panko breadcrumbs over the pasta, then pour the warm cheese sauce evenly on top. Toss gently to combine everything together well.
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Add More Toppings: Top the mixture with the remaining panko breadcrumbs and an extra sprinkle of shredded cheddar cheese for that irresistible crispy finish.
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Broil for Crunch: Place the sheet pan under the broiler for about 5-6 minutes, or until the top is golden brown and crispy. Keep an eye on it to prevent burning!
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Cool and Serve: Allow the dish to cool slightly before serving, letting the flavors meld perfectly for a delightful experience!
Optional: Garnish with chopped fresh parsley for a pop of color and added freshness.
Exact quantities are listed in the recipe card below.
How to Store and Freeze Crispy Sheet Pan Chili Mac n Cheese
Fridge: Store leftovers in an airtight container for up to 3 days. Ensure it’s completely cooled before sealing for freshness.
Freezer: Place tightly wrapped portions in freezer-safe containers for up to 2 months. Thaw in the fridge overnight before reheating for optimal taste.
Reheating: To reheat, microwave individual servings or warm in the oven at 350°F (175°C) until heated through, about 15-20 minutes. Enjoy the creamy goodness of your crispy sheet pan chili mac n cheese!
What to Serve with Crispy Sheet Pan Chili Mac n Cheese?
To create a delightful meal, consider these fantastic pairings that will beautifully complement your dish.
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Grilled Chicken: Juicy, succulent pieces add lean protein, balancing the richness of the mac n cheese. Plus, grilled flavors contrast nicely with creamy textures.
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Fresh Garden Salad: A refreshing mix of crisp greens, tomatoes, and cucumbers brings a burst of freshness, lightening up your meal with vibrant colors and textures.
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Roasted Vegetables: Seasonal veggies roasted to perfection add an earthy note and additional fiber, making your meal more wholesome and colorful.
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Garlic Bread: Crunchy and buttery, this classic pairing provides a tantalizing contrast, soaking up any cheesy goodness left on your plate.
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Corn on the Cob: Sweet, tender corn adds a delightful crunch, and its natural sweetness pairs wonderfully with the chili flavors in the mac n cheese.
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Iced Tea: A refreshing beverage option, iced tea helps cleanse the palate while balancing the dish’s rich and creamy profile.
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Chocolate Chip Cookies: For dessert, go for warm, gooey cookies that add a nostalgic and comforting finish to your meal, creating the perfect sweet ending.
Embrace these delightful pairings for a well-rounded dining experience that resonates with warmth and connection!
Tips for the Best Crispy Sheet Pan Chili Mac n Cheese
- Perfect Pasta: Ensure the macaroni is cooked al dente, which prevents mushiness after baking and maintains the ideal texture.
- Watch the Broil: Keep a close eye while broiling to avoid burning, as every oven varies in heat intensity.
- Even Sauce Distribution: Use a large skillet to ensure the cheese sauce cooks evenly, avoiding lumps and ensuring creamy goodness in every bite.
- Mix-In Creativity: Don’t hesitate to add cooked proteins or vegetables for extra nutrition and customization, enhancing your Crispy Sheet Pan Chili Mac n Cheese.
- Cooling Time: Allow the mac n cheese to cool slightly before serving; this helps in setting the textures and makes for easier serving.
Crispy Sheet Pan Chili Mac n Cheese Variations
Feel free to get creative and customize this comforting favorite to suit your tastes and dietary needs!
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Protein Boost: Add cooked ground beef, turkey, or even plant-based crumbles for an extra layer of heartiness. A protein punch makes every bite even more satisfying!
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Vegetable Medley: Incorporate frozen peas, spinach, or broccoli for added nutrition and a splash of color. These veggies enhance flavor and texture while boosting your dish's health profile.
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Cheese Swap: Experiment with different cheeses like mozzarella for a gooey texture or pepper jack for a spicy kick. Varied cheese combinations can take this classic to thrilling new heights!
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Dairy-Free Delight: Substitute heavy cream and whole milk with coconut cream and almond milk for a creamy and rich dairy-free version. You'll still enjoy that luscious mouthfeel without the dairy!
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Spicy Kick: Replace diced green chilis with jalapeños for an extra hit of heat. Perfect for spice lovers longing for a dish that ignites the taste buds!
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Gluten-Free Option: Use gluten-free pasta and panko breadcrumbs to keep this delight accessible for those with gluten sensitivities. Everyone deserves to enjoy this comfort!
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Herbal Infusion: Toss in fresh herbs like basil or cilantro after cooking for a refreshing zing, elevating the flavor profile and adding a beautiful aromatic touch.
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Flavored Breadcrumbs: Enhance the panko topping by mixing in grated parmesan or seasoning them with garlic powder and Italian herbs. This simple twist brings a delightful crunch and flavor burst!
Make Ahead Options
These Crispy Sheet Pan Chili Mac n Cheese are perfect for meal prep enthusiasts! You can prepare the cheese sauce and cook the pasta up to 24 hours in advance, storing them separately in the refrigerator. This not only saves time but also allows the flavors to meld beautifully. When you're ready to serve, simply combine the prepped pasta with the cheese sauce, spread it on a sheet pan, and top with panko and cheese. Broil for about 5-6 minutes until crispy and golden. Just make sure to cover the pasta and sauce tightly to maintain their quality and prevent drying out. Enjoy the ease of a comforting meal without the last-minute rush!
Crispy Sheet Pan Chili Mac n Cheese Recipe FAQs
How do I choose the right ingredients for my Crispy Sheet Pan Chili Mac n Cheese?
Absolutely! For the best results, opt for large elbow macaroni that is fresh and free from any visible defects. If you’re looking for gluten-free options, there are many high-quality gluten-free pasta brands available. Ensure the cheeses you select are fresh, noting that cheddar and parmesan are key for that creamy texture. For the smoked paprika, a vibrant, fragrant spice will give you the best flavor.
What’s the best way to store leftover Chili Mac n Cheese?
After enjoying your meal, store any leftovers in an airtight container in the fridge for up to 3 days. It's important to let the dish cool completely before sealing it; this helps maintain its delicious textural integrity and flavor. When you’re ready to enjoy it again, reheating in the microwave or in the oven at 350°F (175°C) works wonders.
Can I freeze my Chili Mac n Cheese?
Yes, you can freeze it! To preserve taste and texture, wrap portions tightly in freezer-safe containers, ensuring no air is trapped inside. These can be stored in the freezer for up to 2 months. When you're ready to savor it again, thaw in the refrigerator overnight, then reheat in the oven at 350°F (175°C) for 15-20 minutes, or until heated thoroughly.
What should I do if my cheese sauce is too thick or lumpy?
Very! If your cheese sauce turns out too thick, simply add a splash more milk or cream while heating it on low heat, stirring continuously until you achieve your desired consistency. In case of lumps, using a whisk can help break them apart. If the lumps persist, you can puree the sauce in a blender for a smooth texture. Always taste and adjust seasoning as needed!
Is this recipe suitable for people with dietary restrictions?
Yes, indeed! This Crispy Sheet Pan Chili Mac n Cheese is nut-free and refined sugar-free, making it a great choice for anyone with nut allergies. For dairy-free alternatives, substitute with almond milk, coconut cream, and dairy-free cheese products. As for vegetarian diets, it’s already perfect as it stands, but feel free to add vegetables or swap in alternative protein sources!
How can I make my Crispy Sheet Pan Chili Mac n Cheese even more flavorful?
To brighten the flavors, consider adding fresh herbs like chopped parsley or cilantro just before serving. Another delicious idea is to include a sprinkle of smoked paprika on top before broiling for an extra depth of flavor. You could also mix in sautéed veggies or cooked protein like ground turkey or chorizo for a heartier meal—all by enhancing its intrinsic comfort while keeping it wonderfully delicious!

Crispy Sheet Pan Chili Mac n Cheese That Everyone Will Love
Ingredients
Equipment
Method
- Cook the Pasta: Begin by cooking the large elbow macaroni according to the package directions until al dente. Drain and set aside for later.
- Melt the Butter: In a large skillet over medium heat, melt the unsalted butter until bubbly and fragrant, creating a luscious base for your cheese sauce.
- Sauté Aromatics: Add the chopped shallots and minced garlic to the skillet, sautéing for 1-2 minutes until deliciously fragrant and slightly softened.
- Add Chilis and Spices: Stir in the diced green chilis, smoked paprika, and all-purpose flour. Mix until well combined, forming a tasty blend of flavors.
- Thicken the Sauce: Gradually pour in the whole milk and heavy cream, along with the Dijon mustard, stirring constantly. Cook for about 3-4 minutes or until the sauce thickens beautifully.
- Incorporate Cheeses: Remove the skillet from heat and stir in 3 cups of shredded cheddar cheese and parmesan until the mixture is smooth and creamy.
- Prepare the Sheet Pan: Spray a large sheet pan with cooking spray and evenly spread out the cooked macaroni.
- Combine Pasta and Sauce: Sprinkle 1 cup of panko breadcrumbs over the pasta, then pour the warm cheese sauce evenly on top. Toss gently to combine everything together well.
- Add More Toppings: Top the mixture with the remaining panko breadcrumbs and an extra sprinkle of shredded cheddar cheese.
- Broil for Crunch: Place the sheet pan under the broiler for about 5-6 minutes, or until the top is golden brown and crispy.
- Cool and Serve: Allow the dish to cool slightly before serving.
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